The separate type pipe spool automatic welding center produced by Nanjing AUTO Electric Co., Ltd. is a special welding center with independent intellectual property rights, which is planned based on years of lean fabrication ideas, developed and designed with the help of accumulated years pipe spool fabrication experience of pipe spool production line and combined with the actual site use of customers. The automatic welding center is composed of 630 split-type pressure arm pipe spool automatic welding frame + active rotating roller, pipe roller support, light steel rail module, flux recovery device, man-machine dialogue control system, Miller welding system, Auto SAW welding system and electrical control system. WPS welding procedure control system is adopted in the equipment control system, which can pre-store the welding procedure and avoid the welding quality defects caused by the operator's random adjustment of parameters.
The equipment welding power source is Miller / Lincoln multi-functional welding power source. The gas shielded SAW welding process is adopted. The diameter of gas shielded welding wire is 1.2mm, and the diameter of SAW welding wire is 1.6-2.4mm. According to the need, the equipment can be upgraded to GTAW welding process. It mainly completes the gas shielded welding of butt welding seam such as straight pipe + straight pipe / flange / elbow, and SAW welding fill & cover welding. The automatic welding center has the advantages of convenient feeding and feeding out, high welding efficiency and quality, convenient operation, and effectively reducing the labor intensity of workers.
Character:
• Applicable raw material: Carbon steel, alloy steel, low temperature steel, stainless steel, duplex stainless steel, etc.;
• Suitable pipe diameter range:φ60-φ630mm;
• Suitable pipe fitting types: pipe-pipe, pipe-flange, pipe-elbow, pipe-reducing, pipe-tee, etc. (elbow radius ≤ 1.5D, D is pipe diameter);
• Equipment structure: separate pressure head welding machine, column is fixed type, pressure arm lifting, roller driving mechanism is movable;
• Applicable pipe length range: 1m-12m;
• Applicable pipe wall thickness: 5-59.5mm;
• Maximum wall thickness suitable for eccentric parts (1.5 D 90 degree elbow)
• When the pipe diameter is φ630mm, the maximum thickness suitable for elbow is 25.4mm;
• When the pipe diameter is less than φ630mm, the appropriate elbow thickness should be converted according to the eccentric moment.
• Suitable welding & beveling type: I-type, V-type, double V-type, U-type;
• Boom lifting speed: 420mm/min;
• Boom lifting stroke: 760mm
• Boom extension stroke: 820mm;
• Boom extension speed: 450mm/min
• Wiggler: PLC linear welding wiggler;
• Operation mode: WPS welding program control system + remote control manual box dual mode control.
The separate type pipe spool automatic welding center produced by Nanjing AUTO Electric Co., Ltd. is a special welding center with independent intellectual property rights, which is planned based on years of lean fabrication ideas, developed and designed with the help of accumulated years pipe spool fabrication experience of pipe spool production line and combined with the actual site use of customers. The automatic welding center is composed of 630 split-type pressure arm pipe spool automatic welding frame + active rotating roller, pipe roller support, light steel rail module, flux recovery device, man-machine dialogue control system, Miller welding system, Auto SAW welding system and electrical control system. WPS welding procedure control system is adopted in the equipment control system, which can pre-store the welding procedure and avoid the welding quality defects caused by the operator's random adjustment of parameters.
The equipment welding power source is Miller / Lincoln multi-functional welding power source. The gas shielded SAW welding process is adopted. The diameter of gas shielded welding wire is 1.2mm, and the diameter of SAW welding wire is 1.6-2.4mm. According to the need, the equipment can be upgraded to GTAW welding process. It mainly completes the gas shielded welding of butt welding seam such as straight pipe + straight pipe / flange / elbow, and SAW welding fill & cover welding. The automatic welding center has the advantages of convenient feeding and feeding out, high welding efficiency and quality, convenient operation, and effectively reducing the labor intensity of workers.
Character:
• Applicable raw material: Carbon steel, alloy steel, low temperature steel, stainless steel, duplex stainless steel, etc.;
• Suitable pipe diameter range:φ60-φ630mm;
• Suitable pipe fitting types: pipe-pipe, pipe-flange, pipe-elbow, pipe-reducing, pipe-tee, etc. (elbow radius ≤ 1.5D, D is pipe diameter);
• Equipment structure: separate pressure head welding machine, column is fixed type, pressure arm lifting, roller driving mechanism is movable;
• Applicable pipe length range: 1m-12m;
• Applicable pipe wall thickness: 5-59.5mm;
• Maximum wall thickness suitable for eccentric parts (1.5 D 90 degree elbow)
• When the pipe diameter is φ630mm, the maximum thickness suitable for elbow is 25.4mm;
• When the pipe diameter is less than φ630mm, the appropriate elbow thickness should be converted according to the eccentric moment.
• Suitable welding & beveling type: I-type, V-type, double V-type, U-type;
• Boom lifting speed: 420mm/min;
• Boom lifting stroke: 760mm
• Boom extension stroke: 820mm;
• Boom extension speed: 450mm/min
• Wiggler: PLC linear welding wiggler;
• Operation mode: WPS welding program control system + remote control manual box dual mode control.